• Yufeng Intelligent empowers new energy battery industry warehousing logistics
    Yufeng Intelligent empowers new energy battery industry warehousing logistics "smart" change upgrade Jan 26, 2025
    With the rapid rise of the new energy market,as the core driving force of this industry,the market demand for lithium batteries also continues to grow.According to the statistics of GGII Lithium Research Institute (GGII),China's lithium battery shipments reached 1,175GWh in 2024,a year-on-year growth of 32.6%.Among them,power battery shipments were 780+GWh,335+GWh for energy storage batteries,and 55+GWh for digital batteries,realizing growth of 23%,64%,and 14%,respectively.In the field of power battery,the shipment of lithium iron phosphate battery was as high as 560+GWh,accounting for 72%.These data clearly reflect the explosive growth of the lithium battery market and the dominant trend of technology routes. The rapid development of the industry can't be separated from the perfect and competitive industrial chain,especially the power battery R&D and manufacturers play a vital role in it.Under the wave of the intelligent era,enterprises have accelerated the layout of digital production system and intelligent logistics system to seize the high ground in the future market. However,as a key link in the manufacturing of new energy batteries,warehouse management faces a series of challenges On the one hand,the traditional warehousing mode is overly dependent on labor,which not only leads to high labor costs,inefficient use of space,but also exists a certain material management safety hazards.On the other hand,new energy batteries are of various types and have different characteristics,which leads to extremely strict management standards.Therefore,how to ensure the safety of personnel and materials,improve the utilization of storage space,enhance the efficiency of warehouse turnover.And on this basis to effectively reduce operating costs,has become a new energy battery companies need to solve the core problem. PART 1--Project Background A new energy battery enterprise according to the development strategy and future business needs,start a new annual output of 5GWh fast-charging power battery production base,focusing on light power battery market layout.Recently,its soft pack power battery intelligent warehousing and logistics system project was successfully put into operation.The project is planned,designed and implemented by Yufeng Intelligent,covering three core areas:raw material warehouse,logistics of separation and transformation workshop and finished product warehouse of electric core,which significantly improves the operation efficiency of the base and the level of logistics intelligence. The successful commissioning of the first phase of the project has taken the lead in the formation of 4GWh minute-level super fast-charging lightweight power battery manufacturing capacity,laying a solid foundation for the enterprise to seize the heights of the new energy battery market.At the same time,the project,as an important part of promoting the high-quality development of new energy battery industry in Anhui Province,continues to inject new kinetic...
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  • Smart warehousing and logistics help cable companies enter the
    Smart warehousing and logistics help cable companies enter the "smart fast lane" Nov 09, 2024
    The raw materials for wires and cables are mostly transported in ton bags and ton bags. In most factories, the ranking divisions are unclear and the ground markings are not rigorous, which leads to unreasonable placement of materials, messy placement of materials, difficulty in finding goods, and safety hazards at all times. In order to reduce transportation costs and avoid material surface scratches, material degeneration and other demand pain points caused by stacking storage methods and climate environments, an old domestic special cable manufacturing company joined hands with Yufeng Intelligent to carry out an intelligent transformation of its raw material warehouse. The warehouse has been upgraded to an "intelligent three-dimensional warehouse", which includes intelligent vertical warehouse equipment such as curved rail stackers and conveyors, and is combined with software systems such as WMS and WCS to create an "integrated software and hardware" intelligent warehousing, which has greatly improved It improves warehousing efficiency and accuracy, and has significant effects in storage capacity, cost reduction, efficiency improvement, and lean management. Intelligent warehouse of curved rail stacker realizes low-cost storage of raw materials According to the raw material usage requirements of the customer company, the project uses double-extension curved track stacker, allowing each stacker to switch freely in multiple aisles. Compared with general straight track stacker, it greatly reduces the company's investment cost while meeting the customer's in and out of warehouse flow requirements. Integration and connection of multiple systems The entire set of warehousing and logistics solutions applies the WCS, WMS and other intelligent logistics software systems independently developed by Yufeng Intelligent. Based on industrial Internet technologies such as 5G and big data, it is connected with customers' MES, ERP, TMS and other systems, and has opened up various links such as production design, planning and scheduling, production operations, quality control, enterprise management, warehousing and logistics, to achieve production transparency, exponential increase in production efficiency, and continuous improvement of product quality. Project Value Reduce costs and increase efficiency The construction of smart warehouses has completely changed the traditional model of "people looking for goods", greatly reduced the company's scrap rate and picking error rate, increased the customer's on-site operation efficiency by more than 50%, and increased the delivery speed by at least 1 times. Reduce storage space The storage mode has been transformed from the original ground stacking to three-dimensional stacking, saving more than 40% of the land use area. The whole process is traceable, improving the level of intelligence, digitization and informatization Yufeng Intelligent's self-developed WMS system breaks through data silos through information systems...
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  • Yufeng Intelligent empowers and accelerates the world's top home appliance OEMs
    Yufeng Intelligent empowers and accelerates the world's top home appliance OEMs Aug 27, 2024
    In response to the needs of the world's leading home appliance OEMs for large-volume cargo storage and high-traffic warehousing, Yufeng Intelligent provides them with a complete set of intelligent logistics solutions from finished product warehousing to warehousing and order management, using production lines and warehouses. Interoperable design between multiple stackers, shuttles, AGVs, conveyor lines and linkage with the WCS software system enables the creation of tens of thousands of cargo spaces in four sub-warehouses, helping customers double their space storage capacity. , easily cope with the efficiency requirements of centralized warehousing and warehousing of large quantities of finished products. Project Highlights High-density storage to maximize space utilization The size of the goods in this project is large. Under the existing site, conventional warehouses cannot accommodate multiple types of finished products.High density and large capacity storage requirements. In this regard, Yufeng Intelligent adopts Stacker crane + shuttle vehicle combination solution helps customers maximize the use of storage space. In the design of intensive warehouses, shuttle vehicles are used to replace stackers for loading and unloading goods, thus freeing up equipment operating space and increasing the amount of cargo space. With the support of powerful algorithms of software systems such as WCS, multiple stacker cranes and shuttle vehicles can be used to pick and place goods from any cargo location on multiple floors. Realize global integrated link ●Multi-vehicle operation within the site enables cluster scheduling and high-precision operations. AGV serves as a cargo transfer tool for the entire factory, accurately connecting production lines, centralized strapping centers, corridor conveyor lines, pallet warehouses and other devices. Visual correction is designed when AGVs pick up goods. vehicle angle, so as to meet the precise forklift of large-sized goods and complete the cross-regional transportation and storage of various goods; ●Through cross-floor elevators and air corridors, the space linkage between warehousing and multi-layer production lines is realized; ●Work collaboratively with high-efficiency intelligent equipment such as stackers and shuttles. High quality finish Taking into account the customer's requirement that the warehouse be constructed and used at the same time, the project was divided into two phases and one system was implemented step by step. The two phases were seamlessly connected and the delivery time was significantly shortened compared to similar projects. project value ●Accelerate the turnover rate of goods: Seamlessly connect the production line and the intelligent library to achieve uninterrupted operations and speed up the turnover of goods. ●Achieving full-process intelligence: The application of a full set of intelligent equipment makes the storage and withdrawal of goods of multiple categories and specifications on...
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  • Intelligent Factory Empowers PPE Industry to Drive Towards a “Green”Future
    Intelligent Factory Empowers PPE Industry to Drive Towards a “Green”Future Jun 25, 2024
    01 Background introduction As a leading company in the field of functional security gloves, the customer is also a leading company with comprehensive advantages in the global safety protection field. Its business areas cover the research and development, production and sales of raw yarns, hand protection products and full-body special protection products. The customer is far-sighted in laying out the "intelligent transformation" strategy, and has put into operation a new intelligent industrial park based on the intelligent upgrading of the original intelligent factories and production lines. It plans to upgrade again and further enhance the intelligence level of the future factory, realizing the transition from the automation stage to the moving forward in the direction of digitalization, informatization and intelligence. The customer is committed to realizing the intelligent manufacturing goal of the "dark factory", by which time production capacity will be effectively released to meet greater market demand, while at the same time promoting the construction of low-carbon, smart, green parks and creating a green ecological industrial park. 02 Solutions and implementation effects The Yufeng intelligent AS/RS stacker crane automzted warehouse system maximizes the utilization of space, seamlessly connects the logistics system and the production system, breaks the information silo, and is equipped with a loop multi-vehicle RGV conveyor system to realize storage of raw materials, finished products and intelligent workshop supply. In terms of software, customized services are used to connect with the client's DCS system. In terms of information construction, the persistent connection method is used to perfectly realize the information interaction between the underlying sensing system and the upper central system. The entire intelligent logistics system can quickly respond to the customer's logistics supply and meet its annual production capacity and storage needs of 72 million dozen functional safety protective gloves. The intelligent factory built based on the operating increment over the years and future industry increment data can meet the continuous application of enterprises in the future growth stage. Space utilization Yufeng Intelligent makes full use of the existing space in the warehouse, and is inspired by international traffic road design. It adopts designs such as upper and lower layering and cross-layering in the XY direction to maximize the use of vertical space. With the intelligent automzted warehouse system as the core, it has successfully created tens of thousands of storage spaces completely get rid of the constraints of compact space and meet the storage requirements of raw materials and finished products. Warehousing + production line smart interconnection In order to respond to the needs of the production line in a timely ...
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  • Case | Yufeng Intelligent storage and distribution logistics system solution helps
    Case | Yufeng Intelligent storage and distribution logistics system solution helps "inspection, storage and distribution integrated base" improve quality and efficiency Jun 01, 2024
    1. Project background With the sharp increase in the demand for power supplies caused by power transformation and upgrading, the storage cycle of materials has become shorter, the turnover rate has accelerated, and the frequency of incoming and outgoing warehouses has increased. The traditional material management model can no longer adapt to the needs of development and construction, and there is an urgent need to reform the business model. Innovation and digitalization of business management. To this end, State Grid is on the new journey of building an internationally leading energy Internet enterprise with Chinese characteristics, deepening quality and efficiency improvement, achieving high-quality development, actively promoting the construction of integrated inspection, storage and distribution bases in terms of material management, and building and improving material quality. Testing center, forming an integrated testing center and warehousing base. Against this background, a power company in Shandong, based on the establishment of an intelligent storage and distribution logistics system, strives to achieve intelligent and informatized material operations through the application of automation system technology in the power material logistics supply chain, and to control equipment and material storage in real time. This eliminates the need for manual interaction between the warehousing operation level and the Internet information level. 2. Solution Yufeng Intelligent considers customer needs, industry characteristics, material specifications and other aspects, adheres to the digital and intelligent design and development concepts, and uses "four-way shuttle intensive storage + miniload light-weight high-speed stacker Crane Automated Warehouse storage + WCS system + "Multiple logistics equipment coordinated transportation" as the overall solution for the project, realizing the intelligent storage and distribution operation mode of light and heavy materials of this power company. The four-way shuttle intensive storage area integrates storage and sorting. The four-way shuttle cooperates with the heavy-duty stacker crane to achieve rapid operation in six dimensions, comprehensively improving the efficiency and accuracy of logistics operations; scattered light materials use miniload light-duty stacking crane, which combined with the light roller conveyor line, realizes "goods-to-person" picking, further improving material automation, intelligent production lines and unmanned warehousing. Based on the characteristics of a wide variety of power materials and diversified storage needs, the manipulator system is equipped with a 3D vision camera, breaking through the limitations of traditional automated single depalletizing usage scenarios, solving the industry's problem of disassembling bagged materials, and matching multiple automatic and rapid replacement. The fixture can realize "one-to-many" efficient picking, palletizer work, and completely inte...
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  • Yufeng Intelligent joins hands with high-end bathroom brands to build a green and low-carbon digital and intelligent factory
    Yufeng Intelligent joins hands with high-end bathroom brands to build a green and low-carbon digital and intelligent factory Dec 22, 2023
    Yufeng Intelligent joins hands with high-end bathroom brands to build a green and low-carbon digital and intelligent factory As the sanitary ware industry has entered a stage of high-quality development from high-speed development, people's demand for high-quality sanitary ware life has become increasingly strong, and major companies are working hard to explore solutions for a better life. Smart factories and "double carbon' energy consumption" are frequently mentioned in the manufacturing field. Advanced technological applications such as production process visualization and unmanned production sites are also defined as smart factory automation, digitization, networking, and intelligence. Focusing on the entire sanitary ware industry, which is developing towards the trend of intelligence and digitalization, it has entered a period of major changes that are accelerating elimination. No matter which port or link is involved, preparations should be made in advance. Upgrading to the upstream of value is an inevitable choice for enterprises. The client in this case is a large-scale comprehensive enterprise specializing in the research and development, production, sales and service of integrated bathroom products. Its products are exported to many countries and regions around the world. It is committed to providing users with personalized and high-end customized services and creating new and high-quality products for consumers. With the continuous expansion of the production scale of enterprises, traditional production methods can no longer meet the needs of enterprises. In order to comprehensively carry out the transformation and upgrading of intelligent manufacturing, realize the intelligentization of the whole process of "production, warehousing, distribution and packaging" and create a future "super smart factory", customers and the Yufeng Intelligent has reached a cooperation to lay out in advance the strategic goal of smart factories transformation. Project Background Customers are actively responding to intelligent and digital transformation changes to promote efficient production, and have put forward higher requirements for the factory's warehouse area, distribution efficiency, warehouse management efficiency and accuracy; The demand for factory storage capacity has increased, and traditional stacking of goods can no longer meet the current demand, resulting in insufficient space utilization; Traditional manual forklift distribution involves high labor intensity, multi-floor transfers, and cumbersome requests for forklifts, leading to untimely loading and delayed finished product transfers. Solution The entire intelligent logistics system solution includes vertical warehouse storage systems, conveyor systems, robot palletizing systems, AGV distribution systems and other intelligent logistics systems, as well as intelligent logistics software management systems such as WCS and WMS, seamlessly connecting factory production lines, raw materials,...
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  • Yufeng Intelligent Boosts Warehouse Flexibility Upgrade in Home Appliance Industry
    Yufeng Intelligent Boosts Warehouse Flexibility Upgrade in Home Appliance Industry May 28, 2022
    As the world's largest producer and consumer of home appliances, China not only meets the needs of Chinese residents for home appliances, but also exports a lot to other countries. With the continuous growth of land costs and employment costs, it can also be found that intelligent consumer-oriented and digital transformation have become new trends in the home appliance industry. Therefore, Chinese home appliance enterprises have put forward higher requirements for warehousing and logistics warehouses. Recently, Yufeng Intelligent has provided a set of shuttle intelligent warehousing solutions for a well-known household appliance enterprise. Through in-depth analysis of customer demand data, existing equipment, material storage methods, business models, etc., the solution adopts the mode of an intelligent system cooperating with the hardware in the warehouse area.With lower enterprise operating costs, higher operation efficiency, and improved efficiency, it can realize the efficient operation of integrated material management and control, . The shuttle car system of this scheme is mainly composed of a box-type shuttle car, a running track, a racking system, a layer-changing hoist, a double-station box hoist, and a software control system. The core equipment is independently developed and undergoes systematic and scientific periodic testing, which ensures the stable and reliable operation of the equipment and strong system availability. Through the upstream WMS system, orders are issued to the WCS system to complete the order out and storage, and at the same time, the equipment operation status can be monitored and remote preventive maintenance can be carried out. The materials are transported to the first floor by the hoist and the conveyor line and are connected by the intelligent shuttle car. The shuttle car runs along the predetermined track to carry the goods to realize the storage of the goods to the storage location, and the project can be seamlessly connected from the production line to the inventory and meets the needs of customers for production and storage according to orders. As an innovator of logistics robots and intelligent logistics systems, Yufeng Intelligent has always implemented the lean idea throughout the design of this project, fully considered the layout of customers' factories and the characteristics of the home appliance industry, and created an intelligent storage system that highly meets customer needs. In the future, with the continuous expansion of the production capacity of the home appliance industry, Yufeng Intelligent will continue to cultivate intelligent logistics system solutions to boost the digital transformation of the home appliance industry and bring real and visible business value and better experience to household appliance enterprises.
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  • EFORK Helps Pharmaceutical Storage
    EFORK Helps Pharmaceutical Storage Jan 06, 2022
    EFORK adds another heavyweight project to help optimize and upgrade pharmaceutical storage capacity. The project system consists of multi-layer shuttle racks, shuttle inbound and outbound equipment, stackers, inbound and outbound pallet conveying systems, warehouse area network communication equipment, carton conveying systems, robot automatic palletizing systems, pallet barcode generation systems and barcode printing equipment , inbound and outbound LED screen information prompt system, intensive library system equipment monitoring, automated three-dimensional warehouse system lighting power and power system, WMS intelligent management software, WCS intelligent scheduling software, etc. The shuttle is a new type of material handling trolley, which can switch between different shelves under the control of a computer and an electronic control system. Compared with the storage requirements of pharmaceutical products that require large storage capacity, large quantities and varieties of goods, and high efficiency in and out of the warehouse, it has relatively obvious advantages. The EFORK team makes use of the configuration of the shuttle shelf system to be compatible with the stacker, and cooperate with the warehouse management system to form a shuttle three-dimensional warehouse, which can not only reduce the number of stackers and lanes in the traditional automated warehouse, but also make greater use of the height and depth of the warehouse, so as to increase the utilization rate of logistics warehouse and reduce the overall system investment cost.
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